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Checks to stay upright

Published Thu 28 Nov 2024

Boat owners are recommended to get periodic professional advice and perform more detailed checks of their boat’s keel and its integrity. 

In 2020, Australian Sailing introduced a Special Regulation requiring that structural inspection of keels be done by a qualified person every two years. The purpose of this inspection is to identify and report the condition of the keel and keel structure observed during the inspection. But the regulated checks are only visual and only go so far. 

Australian Sailing recommends that boat owners perform non-destructive testing of their boat’s keel on a periodic basis and rely on the professional advice of a naval architect or qualified shipwright. 

The professional advice can guide the owner on other so-called non-destructive testing which is usually undertaken by a qualified testing agency. The advice should cover the types and suitability to detect cracks, delamination or corrosion, and how often to do the tests. Dye-penetrant, moisture reading, ultrasonics, X-ray and laser shearography are some of these methods. 

Why do these more detailed non-destructive tests? Because the visual inspection may not find all problems that may lead to keel failure. 

Keels are not “set and forget”. 

Yacht design in the last 40 years has evolved to exclusively feature distinctly separate fin-type keels that are mechanically fastened to the yacht’s hull. The following are the commonly found types of fin-keel construction: 

  • Cast lead or cast iron solid fin keels attached by threaded fastening studs (nuts/washers inside the bilge) or set screws (hexagonal bolt heads and washers visible inside the bilge, the latter usually with cast iron keels). These studs or screws must be pre-loaded by means of a torque-wrench to at least 50% of their tensile yield strength, such that they are always in tension and this load exceeds the normal service loads when the yacht heels or pitches. Due to embedding and settling, pre-load reduces over time and fasteners must be re-tightened to the original specified torque – consult the owner’s manual or a naval architect. As fasteners are made of various grades of stainless steel or non-ferrous alloys, there is a different torque needed depending on the material and thread lubrication, even for the same diameter. The “devil is (as always) in the detail”. Some fasteners have been found to have badly corroded so replacement is sometimes needed – this is easy for a set screw but very problematic for a cast-in stud – seek the advice of a naval architect. 

  • Hollow fabricated, often welded keel fins made from steel or aluminium. Welded keels are particularly prone to fatigue and very sensitive to design and fabrication detail. At its most basic level, it should be appreciated that sometimes, the fatigue life of a welded keel fin is less than the life of the yacht and must be repaired or replaced (on a case by case basis). Think of them more like a set of car tyres. The car lasts longer than the tyres. Welded keels should be designed, built and maintained in a specific way – they are not “set and forget”. More keels have been lost to weld fatigue than other causes. Construction and ongoing survey by a qualified organisation shall be undertaken, on a distance-sailed basis rather than a calendar basis, to address fatigue. 

  • High-strength cast, forged, machined and welded keels found on high-performance yachts are often deep draft and high-aspect ratio and must be designed by very experienced naval architects with a matching ongoing survey program. 

  • Timber keel fins, usually reinforced with composite face sheathing must be designed by very experienced naval architects with a matching ongoing survey program as they are prone to material property variability and moisture degradation. 

  • High-performance composite keel fins found on performance yachts are often deep draft and high-aspect ratio and must be designed by very experienced naval architects with a matching ongoing survey program. 

  • Lifting and canting keel fins found on performance yachts are often deep draft and high-aspect ratio and must be designed by very experienced naval architects with a matching ongoing survey program. 

  • Others… if the loss of the keel fin results in the majority of the ballast parting company with the yacht, whether it is designed and built like the above types or something else, it must be designed by very experienced naval architects with a matching ongoing survey program. 

A Safety Information Notice on keel inspections is here.
Click here to read about corroded keel studs. 

With the kind assistance of David Lyons CEng FRINA FIEAust RPEQ.


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